Large Weldment Fabrication with Heavy Lifting Capacity
Mastering Large Weldment Fabrication with Heavy Lifting Capacity
Custom Engineering is an ISO-certified manufacturer specializing in large weldment fabrication that requires equipment with heavy lifting capacity to maintain strict tolerances and dimensional consistency on large-scale industrial fabrication projects.
TL;DR | Article Summary
- Large weldment fabrication demands precision machining, certified weld procedures, and the ability to manage extreme part weights and dimensions.
- Custom Engineering delivers this through a 200,000-square-foot plant, CNC machining up to 15’ x 60’, and crane capacity rated to 160,000 pounds.
- Their turnkey approach reduces shipping and on-site fabrication costs, improves project efficiency, and positions Custom Engineering as a trusted OEM partner for heavy industrial weldments.
Large Weldment Fabrication Company in PA
For the last several decades, Custom Engineering has used every inch of its 200,000-square-foot manufacturing facility to master large weldment fabrication that requires heavy lifting capacity. With a complete team of trained and experienced industry professionals, Custom Engineering has refined its skills to address the complex needs of large-scale metal fabrication projects for customers in the aerospace, defense, power generation, heavy equipment, entertainment, transportation, and construction industries.
With considerable certifications and accreditations, Custom Engineering is the preferred partner for customers who demand large weldment fabrication capabilities.
What is Large Weldment Fabrication?
Large weldment fabrication can be defined as robust metal assemblies that are created by welding multiple individual components together for a variety of end applications. Some examples of large weldments fabricated at Custom Engineering include construction equipment, soleplates, skids, foundations, machine housings, large base plates for equipment, and other components used in heavy equipment or other mining machinery. These large weldments are extremely heavy and represent a unique fabrication challenge, even for the most experienced technicians. These products typically require the use of up to ½” to 2” thick steel plate to help withstand the tremendous weight and forces present during end applications. Custom Engineering has even used steel plates up to 8” thick for unique specialty applications that require reliable performance in the most demanding industries.
How Custom Engineering Fabricates Large Weldments
Custom Engineering has spent years integrating modernized technology, robust equipment, and countless certifications and registrations into its large weldment fabrication offerings. This combination of machinery and experience has positioned Custom Engineering as a leading U.S. supplier of heavy industrial metal fabrication. The spacious 200,000 square-foot facility not only can house large weldments but also has a specialized flooring system that ensures accurate fit-up of large weldments and the assorted heavy steel plates. Furthermore, this system creates a square and level working surface that is critical to Custom’s ability to produce and hold exceptionally close tolerances.
Custom Engineering is well equipped with large table capacity planer mills and CNCs to machine the individual components of large weldments up to 15’ x 60’. Once machined, Custom Engineering employs decades of combined experience of its welding team and over 180 documented welding procedures, including fully robotic, semi-automatic, and manual welding. Each project for large weldments and fabrication with heavy lifting capacity is precisely placed to ensure each weld meets specific tolerances and will hold the intended angular dimensions.
The Difference Heavy-Lifting Capacity Makes in Large Weldment Fabrication
Heavy lifting capability is a core engineering advantage in large weldment fabrication that directly impacts precision, fit-up, and production efficiency. Custom Engineering’s integrated crane system and other heavy-lifting equipment enable safer, faster, and more accurate handling of oversized assemblies while helping to reduce costs and safety risks for OEMs.
- In-house crane systems and heavy-lifting equipment provide controlled and accurate positioning of components and finished weldments weighing up to 160,000 pounds, minimizing distortion and improving dimensional accuracy.
- The ability to lift and manipulate these robust assemblies allows welding and other machining operations to be completed on the same fixture surface, reducing the possibility of handling errors that result in rework.
- Heavy-weight handling equipment improves joint alignment, weld penetration consistency, and the final structural integrity of welds across thick-plates or challenging alloys.
- Precision lifting capacity accelerates production efficiency for large weldment fabrication and addresses possible bottlenecks in the workflow before they arise.
- This assortment of heavy-lifting equipment allows Custom Engineering to tackle large OEM contracts and more complex fabrication projects in the aerospace, defense, energy, construction, and heavy-equipment markets.
Start to Finish Large Weldment Fabrication
Custom Engineering’s unmatched expertise in large weldments and fabrication with heavy lifting capacity positions them as an ideal partner for customers in countless industries. With an expansive 200,000-square-foot facility, advanced fabrication equipment and procedures, and a highly skilled team, Custom Engineering excels in delivering robust, precision-engineered solutions for demanding industries like aerospace, defense, energy production, transportation, mining, and construction. The ability to fabricate and handle weldments weighing up to 160,000 pounds not only enhances production efficiency but also ensures superior quality and streamlined delivery. Whether it’s creating durable equipment or meeting the exacting requirements of complex projects, Custom Engineering remains a trusted partner for large-scale fabrication needs. Contact them today to learn more.
